Today I finished the construction of the bending form. First I finished cutting out the rings. There are five of them.
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The Look of Five Rings
The next thing to do is to stack the rings up into a cylindrical form. I did that by screwing them together using my usual #8 wood screws.
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Screwing the Rings Together
I put four screws into each ring at the compass points. I staggered them in the different layers so that I would not be screwing one screw on top of another. Once I got all five rings screwed together I measured the depth of the cylinder.
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Measuring the Cylinder Depth
Here is a closeup of the measurement.
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Closeup
Looks like about 3 13/16" deep. I had calculated that it would be about 3 19/32", but wood expands and shrinks with the moisture content, so that size might not be exact. In any case, the form is wide enough to accommodate my 3 1/2" hoop board.
Here is how the board is going to be clamped to the form.
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The Hoop Board in Place
A closeup.
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Closeup
When the form is clamped vertically in the bench vise, it looks like this.
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Clamped
When I bend the wood with the heat gun I will have to secure it to the form using something that is more robust than the spring clamp, so I think I will just put a hole in it and screw it down with a hex head machine bolt. The hole will be in the waste end of the board and will get cut off before I finish glueing the hoop together. Here is the bolt secured to the form.
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Bolt
The nut is inside the form. Some might say that the nut is the one doing this project.
Now I need to figure out a way to soak the board before I bend it. That is for a different day.